automation products

IBAL image
Patented Product
The IBAL (Individual Boat Automation Loading system)
boatloader is designed for the automatic loading and unloading of wafers in horizontal furnaces.

The used material in all wafer exposure areas is mirror polished stainless steel, and the drive mechanism is by way of Thompson Rail. The digital speed control of 1 to 1,000 mm/minute is programmable from the DPC. A manual override is also provided.

The IBAL boatloader is mounted to the loadstation with fully adjustable heavy duty brackets and is compatible with Silicon Carbide paddles, Twin Rod systems or
ATMOSCAN loading systems.
  • Modular robot concept achieves maximum reliability
  • Zero footprint required
  • Retrofit kit available for 4", 5", 6, 8"and 12"wafers
  • Mounts directly onto loadstation
  • Loads individual process/baffle boats
  • Interfaces with factory automation
  • Reduces operator caused wafer scrapes and particulates
  • Boat loading cycle is faster than the speed of Wafer Transfer Machine Cycle
  • Touch Screen Controller manages auto loading and unloading between Wafer Transfer Machine and Cantilever, Softlander or Atmoscan
another IBAL image
The IBAL boatloader consists of three seperate mechanical components to avoid complex 3 axis positioning problems.

The Ibal is sensor -driven, self-calibrating and user friendly. There are no setpoints to teach and no required programming by the customer. 

IBAL can be installed with almost any furnace or process and will operate at the push of a button. Different types of boats can be used on the same stack.

The IBAL line of furnace automation
consists of the following systems:

IBAL Trolly
Wafer boat loading/unloading system for ATMOSCAN or silicon carbide paddles. Microprocessor controlled, the IBAL uses optical sensors to guide it through the load/unload sequences. Edge-to-edge placement of boats is guaranteed, safety interlocks prevent undesirable contact between boats and positional load placement repeatability is guaranteed.

IBAL Butler
This is an elevator system designed for moving wafers from a height which is safe and comfortable to furnace tube levels that are beyond easy reach Simple 2-axis mechanism interacts with the IBAL Trolly and IBAL Queue. The system can be configured to service tubes 1 trough 4.

IBAL Queue
The multi-function IBAL Queue permits variable work loads and rates to be accomodated and defines a specific location to the operator for incoming and outgoing work. Its capacity handles variable loads from one boat to an entire run. The quartz WIP is stored in the clean load station area prior to loading. The IBAL Queue provides a safe and convenient location to stage boats.

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